The delay came from much deliberation with regards to certain elements of the head. The main points of contention were Zurg's eyes and mouth; both of which I wanted to be full of LEDs. The eyes weren't so much of an issue (though I'm still working them out), the real question mark was the mouth.
Zurg's mouth is complicated, insomuch as it's different colours depending on if he's speaking. When silent, it's a very dark shade of yellow. When he speaks, each vertical cell (that his mouth is comprised of) lights up. Like your typical stereo equaliser, a greater section of the mouth lights up depending on how loud he speaks. So this got me to thinking: how do I make such an equaliser? After plenty of brainstorming sessions with people more technically-minded than myself, and after another few weeks had elapsed, I decided: I don't! It was becoming an all-too complicated affair - so I've settled on painting the mouth.
So, here is a rough chronology of where I am and how I've gotten here:









Following this, it was time to start the dreaded masking tape (which I use as a primer before applying the papier mache).


Huzzah! I'm very happy with the shape now. The next step as far as the head goes is papier mache, which is always a messy (but fun) affair. I should get cracking on that tomorrow; and in order to get all of it done in one go, I'm going to have to make his Ion Blaster too.
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